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How to Build a Wood Chevron Barn Door

Make a stable wooden Do-it-yourself chevron barn doorway with a herringbone pattern. Image tutorial additionally a PDF woodworking program to make it simple to build your personal barn doorway from reclaimed wooden or fresh lumber. 

See far more Do-it-yourself doors and barn doors in our Shut The Entrance Door Do-it-yourself collection, additionally our picks for affordable barn doorway hardware right here. 

DIY chevron barn door, wood herringbone barn door, woodworking plans and tutorial
Get the chevron barn doorway options Here

How to Make a Chevron Barn Door

by reader Emily Seaton | woodworking program by Amy of Hertoolbelt

Emily constructed this gorgeous wooden chevron barn doorway as component of her boys’ toilet renovation. She shares her story under, and Amy has place together a building program so you can build your personal doorway just like Emily’s!

Get the in depth woodworking program Here to build your personal chevron barn doorway working with new lumber, or working with reclaimed hardwood flooring like Emily shows in the photograph tutorial under.

The finished barn doorway steps 39 ½” W x eighty four ½” H x 1 ½” D.

DIY chevron barn door, wood herringbone barn door, woodworking plans and tutorial

Materials and Applications

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The chevron barn doorway is constructed working with plywood and luan, with 1x lumber for the style and design and herringbone details. (Emily shows how she employed reclaimed wooden flooring under.)

Developing A Wood Chevron Barn Door for a Boys’ Toilet Renovation

Good day Remodelaholics!  My name is Emily and I stay right here.

fixer upper with chevron barn door woodworking plans, wood herringbone barn door

We moved into this 90 some thing calendar year previous Kansas Metropolis dwelling much less than a calendar year back with three boys (such as an infant, a four calendar year previous and a five calendar year previous), a seventy pound canine and an nuts belief that we could rehab most all of it on our personal.  What it lacked in modern day necessities (it had no duct work, gutters, insulation, and so forth.) it made up for in attraction and space.

When we walked in for the inspection there was drinking water pouring by way of the entryway, remnants of termites in the eating place and asbestos in the popcorn ceiling.  To say this was a fixer upper was an understatement but we cherished the massive corner whole lot, the format and the neighborhood.

This is Ga.

Build and amazing chevron barn door with this great tutorial and woodworking plans.

She lived right here right before me, with her two adult bachelor sons.  From what I can notify by way of photos and letters the loved ones left at the rear of, Ga and her boys appear like beautiful people who adored this previous dwelling and made numerous wonderful recollections in it.  Though we now personal the dwelling, there is even now a great deal of Ga to be discovered all over the place (such as this portrait which my spouse retains hanging on our next floor landing for some explanation).

Ga and I share a enjoy for this previous gorgeous home.  Even so we component ways when will come to the greatest way to demonstrate off its historic magnificence.  Ga chosen to protect it up with levels of wallpaper, paint, carpet and velvet (sure we removed a truckload of dusty velvet drapes).  Now, I am going place by place in an energy to restore the first miracles of our for good home whilst weaving in a few modern day gems.  Someplace amongst making faculty lunches, naptimes and chasing all-around my one calendar year previous, I am striving to find the time to flip Georgia’s home into one that I can connect with my personal.

I am certain that Ga would not approve.

We have no options to ever shift so I just take full convenience in making this home just as we want it.  My spouse and I were compelled to build sets whilst in college or university to fulfill our Theater scholarships.  Minimal did I know how fruitful those shop classes would be for us!  We have hardly ever rehabbed a dwelling right before, but we dove it head initial and haven’t looked back again.  Our most new venture associated turning an out-of-date bedroom and attached tub into a space for my two oldest boys.  Here is the space right before (Of course, that is pink floral wallpaper.  And sure, it is also on the ceiling.  I informed you Ga was all over the place):

boys bathroom before remodel and chevron wood herringbone barn door - via @Remodelaholic

And right here is the toilet which we took down to the studs, leaving only the ceiling and the first hexagon mosaic tile floor.

boys' bathroom remodel with original tile

This place needed numerous points, such as a new toilet doorway.  I enjoy to find great points from blogs, like this one, or Pinterest, and recreate them.  As they say, there is nothing new below the sunlight and I am not previously mentioned stealing any concept that is a fantastic concept.  I discovered an brilliant edition of a barn doorway on The Accent Piece and knew I desired to make it, or one like.  Here is the doorway I in the long run came up with (which Amy created woodworking options for right here):

DIY chevron wood herringbone barn door for a bathroom

Why select a barn doorway?

I made a decision on a barn doorway mainly because in elevating three boys below the age of seven the physical appearance of my dwelling normally appears to be far more like a barnyard than a spot exactly where civilized people stay.

There were also sensible causes that made the barn doorway a fantastic in shape.  The first doorway swung inward and to the appropriate which is possibly why the mild swap was on the opposite facet of the place previously mentioned the sink as an alternative of to the appropriate of the doorway exactly where you would typically find the mild swap.  I had visions of my boys stumbling across cold tile in the middle of the evening blindly striving to find the swap previously mentioned the sink.  We solved this trouble by shifting the mild swap to the appropriate of the doorway but we had to do absent with the inward swinging doorway.  The barn doorway solved the logistical trouble.

Some people suggest barn doors are not fantastic for bathrooms for privateness causes but thinking about this is in a bedroom I considered it would be ok.  Besides, how substantially privateness do four and six calendar year previous boys truly want anyway?  They hardly ever near the doorway when they are accomplishing their organization as it is.

herringbone detail on a wood chevron barn door, diy woodworking plans

Picking Wood for the Chevron Barn Door

I had not too long ago been to my nearby Habitat for Humanity Restore and knew they had a massive stock of assorted hardwood flooring for a $1 a foot.  Not truly realizing how substantially wooden I needed (I possibly went back again 3 moments for far more) I picked by way of parts I considered were a fantastic combine.  I commenced by measuring the outside the house of the doorway body to the toilet.  In my situation, it was 39” huge and 83” tall. (The printable woodworking options are constructed to these very same measurements, but you can alter the sizing if needed.)

I went to Home Depot and had them minimize a sheet of ½’ plywood and a sheet of luan down to 38” huge, one inch small of the doorway body width to let for framing the outside the house with trim.  The luan is the back again of my doorway and the plywood tends to make up the middle of the structure.

After you have the products, the doorway can be made in a few fundamental techniques. I’ll demonstrate the pictures right here, and you can get a entire minimize checklist and assembly diagrams right here in the woodworking program.

Time & Price

The design of the chevron barn doorway took around 3 – two hour sessions.  Hanging the doorway is certainly a team energy but I managed the design myself.

Price breakdown:

  • Hardwood floor- $30
  • Trowel tackle- gifted
  • four, 1×2- 8FT strips- $five
  • 4×8 sheet Luan- $13
  • 4×8 sheet plywood- $23
  • Door hardware – $ninety eight
  • Leather tackle- $3
  • Tacks for tackle- $3

build chevron barn door with herringbone details

How to Make a Do-it-yourself Chevron Barn Door

Action 1: Produce the Door Foundation

Glue the luan and plywood together with wooden glue.  The luan facet must be on the floor.  Set major goods on best all all-around to compress the luan to the plywood and enable it dry.  I employed only wooden glue for this phase.  I knew this would not be adequate strength for the finished product but will go back again with small nails to safe.

Action two: Choose Wood for Herringbone Barn Door Pattern

Start out arranging the hardwood floor to find the pattern you like most.  I imagine it is helpful to attract out a diagram right before you start out so you know what it will glimpse like. I employed five horizontal slats at the best of the doorway right before beginning the split herringbone barn doorway pattern – or connect with it chevron, whatsoever you like.

The printable woodworking options have a entire diagram and minimize checklist, such as board widths, to make the format simple. 

I commenced laying out and building the confront of the doorway from the outside the house in.   I didn’t have parts prolonged adequate to operate the length of the doorway on the edges, so I place the seam on the left exactly where I prepared for the tackle to go.

diy reclaimed wood herringbone barn door, chevron barn door


Action 3: Attach The Wood Facial area

Start out securing the wooden flooring edges with wooden glue and 1 1/4” nails. Start with the best and facet frames, then the best horizontal parts. You can insert the bottom confront body piece now like Emily did, or wait to set up it just after the herringbone barn doorway element (like prompt in the woodworking options).

I employed a pneumatic nail gun, which tends to make this procedure really fast.  Moreover, there is nothing like working with a nail gun to vent the frustrations of the working day.diy chevron barn door, reclaimed wood herringbone barn door detail


Action four: Reduce The Door Stile

Reduce a 1×2 to operate down the middle.  Wait to safe this piece right until all of the diagonals are minimize to in shape.  This offers you wiggle place to squeeze in the last piece of the herringbone barn doorway pattern.

Action five: Reduce and Install Herringbone Barn Door Pattern

To start out the herringbone diagonals, I commenced at the corner with a triangle I minimize from a wider piece of flooring.  From there it was a subject of marking the length of every single minimize right until I obtained to the conclude.  These are all forty five degree angles and a triangle is really helpful. The woodworking program incorporates a in depth diagram of lengths and measurements to make this component even less difficult!

An benefit of working with hardwood flooring is that every single piece is created with a tongue and groove edge in buy for the parts to in shape into one one more.  All you have to do is established it in and carefully hammer the parts together.  Then safe every single piece with the pneumatic gun.build a wood barn door with chevron pattern, diy herringbone barn door detail


Action six: Include Barn Door Frame

Soon after the entrance of the doorway is finished its time to body the sides.  The thickness of the doorway equaled 1 ½” (1/4” luan + ½”plywood + 3/4” hardwood floor).  This allowed me to use 1x2s strips of wooden (which in fact evaluate at ¾” x 1 ½”) to body the doorway.  I minimize the 1x2s at a forty five degree angle and attached them to the outside the house edge with a pneumatic gun.


attach wood herringbone barn door back and frame

Action 7: Secure Barn Door Backing

The back again of the doorway is just the sheet of luan.  Hammer small nails all-around the edge of the luan for extra strength.

Action 8: Complete

If your precision with a saw is anything at all like mine, you might have gaps in the corners of the trim.  Fill any imperfect corners (in my situation all) with wooden filler.  When dried, sand right until clean.

diy herringbone barn door detail on a chevron barn door, woodworking plan

I had supposed to stain the doorway but just after it all came together I truly cherished the natural glimpse of the hardwood floor.  I gave it three coats of polyurethane working with a foam brush.

finished diy chevron barn door, wood herringbone barn door accents

Reclaimed Wood Barn Door Components

I purchased the barn doorway hardware on Ebay.  There are a range of solutions but I went with a fundamental type. (See far more affordable barn doorway hardware right here.)

This doorway is major but did not exceed the 200lbs pounds restrict of most barn doorway hardware.  Thinking about how huge our doorway is we went with the prolonged six.six FT option opposed to the 6FT.  Specified the thickness of our baseboards, we hung the hardware backwards so the doorway would be farther absent from the wall.

barn door hardware, chevron barn door with herringbone detail

The barn doorway tackle is an previous trowel my aunt discovered at an estate sale.  I took it from her figuring I would use it one working day.  I discovered the ideal spot in a thirty day period.

diy barn door handle and hardware, chevron herringbone barn door

We needed a compact tackle to open up the doorway from the within of the toilet.  I come to a decision on a strip of leather that I attached with tacks.

leather diy barn door handle, herringbone wood chevron barn door

Though browsing for leather at Passion Lobby I can across these leather bookmarks.  The sizing is ideal.  I hammered it on with massive nail heads leaving some slack so the tackle would be less difficult to seize.

leather diy barn door handle, herringbone wood chevron barn door

leather diy barn door handle, herringbone wood chevron barn door


Completed Barn Door + Boys’ Toilet Renovation

Here is the finished product, with a watch into my boys’ new toilet.  The tiling is also my work.  I credit history my spouse with the plumbing and electrical.

diy bathroom renovation with herringbone barn door DIY

Bed room and Toilet Notes:

  • Bed room coloration:  Benjamin Moore’s Hale Navy
  • Toilet vanity and sinks:  Ikea’s Hemnes/ Rattviken with Braviken sink
  • Faucet: Ikea’s Runskar
  • Mirrors:  Ikea’s Savern
  • Wall Tile: Home Depot’s Snow White Brick 12×12” mosaic tile
  • Ground Tile: first to the dwelling
  • Light Fixtures: Pottery Barn Outlet, Covington Articulating Solitary Sconce with no the shade (we broke one so made a decision to go with no and use Edison bulbs as an alternative).

This doorway is the ideal finishing touch to this bed and tub rework.  I know I enjoy it far more than my boys do but I hope they will come to recognize it one working day way too.  While I do not have a blog site, you can comply with me on Instagram.

Additional Do-it-yourself barn doors:

additionally 35 far more Do-it-yourself barn doors right here. 

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Build A Chevron Barn Door, Wood Herringbone Barn Door, Woodworking Plans, Remodelaholic

Build an amazing chevron barn door with this great tutorial and woodworking plans.

Initial released 30 Mar 2015 // Up to date 19 May possibly 2020

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About Amy Baesler